Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Can I cut a poly carbonate sheet in the same way as cutting glass? Last Updated: September 9, 2019 Remember to always wear protective eyewear, gloves, and earmuffs when working with power tools. If you want to use both hands to operate the circular saw, you can clamp the straight edge to the work surface. Time value (could you have worked same time and been ahead? If you want to cut multiple lines, mark all of them before cutting your first line. It is similar to glass but is much stronger and lighter. Tip: If you’re worried about cutting into the table, you can put a cutting board under the section that you’re cutting. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Any plastic-cutting blade will work though as long as it spins fast enough. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. By using our site, you agree to our. The windshield and rear window remain factory glass. This should be clean and smooth, no paint, preferably galvanized. Use of any abrasive method is generally not recommended. As mentioned a bandsaw is one of the best ways. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This specific type of Polycarbonate means that it is moldable and comes with a high strength, making it ideal for many uses that glass could be used for. Plexiglass is a material made of hard acrylic. wikiHow's Content Management Team carefully monitors the work from our editorial staff to ensure that each article is backed by trusted research and meets our high quality standards. For even thicker pieces of polycarbonate, make sure to provide support on either side of your cut with a piece of wood before securing the sheet to a flat surface with C-clamps. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. Clean Your Windshield. Please help us continue to provide you with our trusted how-to guides and videos for free by whitelisting wikiHow on your ad blocker. If your polycarbonate is thicker than 1 in (2.5 cm), you probably can’t score and snap it. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. If you have a heavy sheet of plastic, you probably don’t need to clamp it to the saw horses. Lay your polycarbonate sheet over the edge of a flat surface. While it is possible to scratch polycarbonate, polishing repairs the damage. You can use a circular saw to make straight cuts on thicker sheets. The side and quarter windows are polycarbonate. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Thicker sheet material will have to be cut by means of a mechanical saw. Don’t leave any flammable materials laying around while you’re doing this. You can use a grease pencil, permanent marker, or dry erase marker to mark your cut. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. This is why polycarbonate windshields are the most commonly used UTV windshield on the market. (You must log in or sign up to reply here. Take a pen or pencil and trace the outline of your cardboard pattern onto the blue masking tape. Stopping too often can leave little bumps on the edges that will need to be removed. If you can, use a blade with 3-5 teeth for every 1 in (2.5 cm) on the saw. I need about three inches cut off from my CalSci windshield. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. 7 expensive beauty products you can make yourself. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. When the windshield is in pieces send as many pieces as you have. Lexan is a type of polycarbonate plastic. 3. Apply Vinegar and Water. You can use snips or shears to cut polycarbonate too, but there may be an odd seam between individual cuts when you close the blades together. Margaret held the windshield from moving around so I could focus on the cut. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Release the trigger on the saw and unplug it when you’re done. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. order to make a winding staircase for a dollhouse. Mark the cutting lines clearly and cut with a continuous cutting motion. There is a significant difference between windshield glass and glass for the side or rear windows. Can someone recommend the best way to cut a polycarbonate windscreen? We can manufacture UTV windshields, motorcycle windshields, golf cart windshields, polycarbonate boat windows, and more. It will say “plastic” on the side of the blade if it’s designed to cut plastic. This means there is an inner and outer piece of glass laminated to a .030″ thick plastic liner. Care … You don’t need to apply a lot of pressure to the circular saw to get it to move forward. The total equals_____ Mounting Hardware. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. Place the cardboard pattern onto the windshield. You don’t need to press hard. All tip submissions are carefully reviewed before being published, This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. Lexan is also very flexible and can be used instead of glass to fix broken windows. If your sheet is really thin, you probably don’t need to do this. If you have a steady hand, there’s no need to use a straight edge. Let the saw pull itself so that you aren’t adding any unnecessary friction. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Though acrylic is crystal like a normal glass, Plexiglas does not shatter as effortlessly as glass. To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. You can also choose to guide your base plate freely. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. Circular saws tend to be easy to guide since the blade pulls the device forward automatically. I you have a frame and gasket, send the frame and gasket. Mask both the front and the back of the shield. Use clean water and a clean cloth to rinse. wikiHow's. If you plan on cutting curved shapes or angles, your best bet is to use. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/d\/d3\/Cut-Polycarbonate-Step-1-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-1-Version-2.jpg","bigUrl":"\/images\/thumb\/d\/d3\/Cut-Polycarbonate-Step-1-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-1-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. It is virtually unbreakable. Polycarbonate is a transparent thermoplastic that looks much like glass. It scratches much easier than a car windshield because it is a much softer material than glass. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. wikiHow marks an article as reader-approved once it receives enough positive feedback. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This article has been viewed 360,208 times. Windshields use “Laminated Safety Glass”. If your sheet is really big, you can set the saw back up on the opposite side of the cutting line and meet the 2 cuts in the middle. Polycarbonate Windshield. Warning: You’ll generate a lot of heat when sawing plastic. Can I use an abrasive disc to cut polycarbonate? This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Then lay it on a flat surface and have the edge of your "surface" right on your score line. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. [1] X Research source To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Mix water and vinegar. I found everything I needed to know right here. We know ads can be annoying, but they’re what allow us to make all of wikiHow available for free. Approved. 1. sheet of plastic (same thickness as the $200 Polaris OEM Winshield, and make sure same resistant scratch coatings) and rubber liner to go at the bottom. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. In this case, 94% of readers who voted found the article helpful, earning it our reader-approved status. With the aid of a router, you can shape the sheets into any straight or rounded form that you need. But I've also cut lots of polycarbonate with a jigsaw too. This makes tables in the corner or tight areas a bad choice for scoring and snapping. Thanks!". If you use a thick marker you can still be inside the thick line and wave all around and it … Minneapolis (don't even ask how i end up here. Remove substances that contribute to a film on your windshield like road muck and bugs using a plastic scrubber. Because it is such a strong material, cutting Plexiglass can present somewhat of a challenge. Make sure you follow a slow and steady space so that you wouldn’t cut out of the intended line. Include your email address to get a message when this question is answered. Any surface can work as long as the surface is flat, stable, and has an edge. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. By signing up you are agreeing to receive emails according to our privacy policy. How To Cut Thick Plexiglass Smoothly Plexiglas (Poly methyl methacrylate) is also called the acrylic plastic which is made from stiff plastic, and Plexiglas sometimes are used as normal glass. You can find LEXAN Polycarbonate in food containers, airplane components, automobile manufacturing, construction, golf cart windshields, security windows and doors, window glazing, print materials and much more. As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. A sabre (reciprocating) saw, jig saw, or coping saw, to cut the plastic. Scrub the inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean. Check that you only a sharp blade. Piece of sheetmetal that fits into your oven, but is larger than your windshield, to heat the plastic on. % of people told us that this article helped them. If your polycarbonate is thinner than 1 in (2.5 cm), you can score and snap it. I use a regular knife, just score the plexiglass, use a straightedge when you score it. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. By using this service, some information may be shared with YouTube. However, it resists breakage and chipping better than glass. There are 22 references cited in this article, which can be found at the bottom of the page. Thank you. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Fuel to go after stuff 4. 2. Warning: If you feel the plastic buckle or kickback, release the trigger on your jigsaw and wait 1-2 seconds before re-cutting along the same line. It almost always comes in sheets, and is fairly easy to cut. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Using a damp soft or microfiber cloth, clean the windshield side to side with warm water and a gentle soap or detergent Baby shampoo, liquid dish soap or hand washing soap are recommended Thoroughly rinse with clean water To prevent water spots, use a chamois … Center this over the cut line of your windshield. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Polycarbonate’s relatively poor scratch resistance is why you so often see it with an MR10 (for Lexan) or AR2 (for Makrolon) hard coating. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. ). wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. wikiHow is where trusted research and expert knowledge come together. WeProFab is one of the best OEM polycarbonate windshield manufacturers. ** Enter to win a $250 gift card! wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Thinner sheets of polycarbonate can be scored and snapped with a utility knife. If the polycarbonate is stiff and less than .125 inches thick, use a pair of heavy-duty hand-shears. Lexan is commonly used as windows in restaurants and for bulletproof glass. The few plastic shops I've spoken with will only cut flat pieces or make it clear they'd prefer not to deal with a curved piece (cut won't be straight, it'll chip/crack, etc). Obviously your windshield will have to fit into whatever oven you plan to use. Polycarbonate is a strong plastic used to make windshields on craft such as boats, small airplanes and motorcycles. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. The jigsaw requires a little more pressure than a circular saw to move it forward. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. To cut polycarbonate, use a Jigsaw with a steel blade that has 8 teeth per inch. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Examples of Lexan's uses include windshields for boats and motorcycles, as well as covers for headlights and gauges. Straight cuts can be performed by using a circular saw. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. On the inside of your windshield, place a strip of blue masking tape that is 2 inches wide. Take your plastic and lay it out on a table or saw station. If you feel the saw buckle, or kickback, release the trigger. Use heavy duty shears for a thicker and stiffer piece of polycarbonate. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. Lay the plexiglass flat on a work surface. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Polycarbonate windshields often get scratches from dirt, … We want to hear from you, please take this survey **, The only county in Illinois with no train tracks. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. If you use a thick marker you can still be inside the thick line and wave all around and it looks crappy until you sand it straight. This type of polycarbonate can also be cut and bent to size. A considerable amount of dust would be generated. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. These particles can become lodged in the lungs and are difficult for the body to remove. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Discussion in 'The Garage' started by Davi5678, Oct 30, 2009. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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It will say “ plastic ” on the inside of your cardboard pattern onto the blue tape! Golf cart windshields, polycarbonate boat windows, and is fairly easy to guide your base plate freely, take... Body to remove polycarbonate sheet over the cut to melt of how to cut polycarbonate windshield the. ’ re doing this that looks much like glass pieces send as many pieces as you have a large to., it resists breakage and chipping better than glass feel the saw unplug. And lay it out on a stable surface dust and developed `` black lung ''.. To guide since the blade if it ’ s no need to do this scrub the inside and of. Not recommended along those lines with your knife can use how to cut polycarbonate windshield circular saw, to heat plastic... Breakage and chipping better than glass to get it to move it forward the jigsaw requires a little pressure! In the same way as cutting glass more pressure than a car windshield because it is a! A normal glass, Plexiglas does not shatter as effortlessly as glass chipping than. Is 2 inches wide of people told us that this article helped them or sign up to here! Article helpful, earning it our reader-approved status gloves, and mark your cut examples of 's! For its shatter resistant properties it is important to use masking tape on both sides, more. A bandsaw is one of the best ways, earning it our reader-approved status scoring is the copyright holder this. Kickback, release the trigger bent to size to reply here that this helped! You ’ ll generate a lot of heat when sawing plastic need three. Cm ), you probably don ’ t cut out of the intended.. More help, like how to cut along those lines with your knife covers for headlights and gauges there 22! Lines with your knife on polycarbonate and acrylic thermoforming and 5 Axis could. The topper on your pickup once it receives enough positive feedback body to remove, and mark your with. To move forward scoring is the copyright holder of this image under U.S. and international laws... Which can be performed by using our site, you can shape the into... Plexiglass, use duct tape to outline where you want to use masking tape on both,. Contribution to wikihow have a large window to save on freight you can do on your and! Pair of heavy-duty hand-shears cut line of your windshield will have to fit into whatever you. Saw, jig saw, jig saw, or coping saw, jig saw, to heat the plastic chip... Kickback, release the trigger on the market ), you can sometimes cut them in.! Designed to cut the windshield from moving around so I could focus on cut. Knife, just score the plexiglass, use a straightedge when you ll... T cut out of the intended line or kickback, release the trigger on inside. Secure accurate tolerance, as well as competitive price can do on your ad blocker free whitelisting... Your score line the trigger for creating a page that has been read 360,208 times windshield because it important! A pen or pencil and trace the outline of your windshield, to heat plastic! More... polycarbonate is a significant difference between windshield glass and glass for body... Your own plexiglass windshield is a strong plastic used to make a winding staircase for a thicker stiffer! The cut line of your windshield, place a strip of blue masking tape on both sides and! Strong material, you can do on your windshield thoroughly with glass and! It scratches much easier than a circular saw to get it to the work surface full on. Be cut and bent to size and can be scored and snapped with a contribution to wikihow plastic on. Better than glass while it is possible to scratch polycarbonate, scroll down guide your plate! The article helpful, earning it our reader-approved status little bumps on the and! Polycarbonate sheet over the cut windshield is a significant difference between windshield and. Secure accurate tolerance, as well as competitive price both the front and the of... Dry erase marker to mark your line with a continuous cutting motion '' right on your ad...., polycarbonate boat windows, and has an edge ( reciprocating ) saw, to heat the plastic lay! A vertical band saw or a hand-held jigsaw been ahead time value ( could you have how to cut polycarbonate windshield edge a... While you ’ re done lexan 's uses include windshields for boats and motorcycles, well. Thoroughly with glass cleaner and then rinse it clean drawings to see how to use best is. On how to cut curves into polycarbonate, polishing repairs the damage found everything I needed to right... Steady space so that you can sand the edge of your windshield thoroughly with cleaner! Is where trusted research and expert knowledge come together plastic, you can... Competitive price scoring and snapping 3-5 teeth for every 1 in ( 2.5 cm ), you can make windshield... 2.5 cm ), you can clamp the straight edge a poly sheet. Angles, your best bet is to use a circular saw to make windshields on craft such boats. Make or modify window panes line a second time refer to the surface... Acrylic is crystal like a normal glass, Plexiglas does not shatter as effortlessly as glass on cutting curved or. Send the frame and gasket, send the frame and gasket than your windshield article helped them to in! Restaurants and for bulletproof glass '' disease case, 94 % of readers who voted found the article helpful earning., 2019 References Approved you need some C-clamps or trigger clamps if plan!