Our 2 door off road canopies are En gineer Certified to bear more than 600kgs in Static Weight up top. The ute canopies are available for most 4WD dual cab utes and extra cab utes, with single cab builds for LandCruisers. I also used Sikaflex to attach the roof cladding. The should of the lock is very small so you must cut the hole exactly the same size as the lock. Pay a little more, support Australian manufacturing and have peace of mind with nationwide customer support and care. Marine Grade Aluminium 3003 Series. The size of the base frame is: 1,410mm long and 1,530mm wide. Finally we had an arrangement with two gentlemen from Langebaan that we will do the cutting and fitting and they will do the welding for us. We also have 20-million-dollar Public Liability Policy. Contact us. In the picture below you will see that we moved it backwards about 10mm in order to increase the gap. The kitchen takes very long and I guess the outlay of this will be unique to each person’s taste. The bodies are sheeted in 2.5mm 5005 flat Aluminium sheet. WA: (08) 9258 7166 ... Ute Canopy 700mm $ 971.53 inc. GST-Ute Canopy 700mm quantity + ... Tapered Aluminium Under-Body Toolbox. It will be best to always measure your own vehicle as the measurements might vary slightly between vehicles. I used pop-rivets to attach the wood to the aluminium strip. 3 Door Canopy. The trick is to find a solution that offers the best combination of all three. Our 2 Door off road canopies are made with a 50 x 50 x 3mm fully TIG welded frames. Our designs are made with high-quality materials and parts to ensure that you always get something that can handle the job at hand. It was still quit expensive to do it myself. We decided to use 38x38x3mm square tubing for the frame. This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply. Below is a more or less break down of the costs (2008): 15m Door Rubbers – R342.00 Ute Canopies. We will provide you with a full copy of our trading terms up front. The order form will stipulate deposits, periodic payments and any other terms we stipulate. The top of our canopies is made from one sheet of aluminium guaranteeing there will be no leaks. Aluminium Welding – R2500.00 Well built steel construction. Get them here, click. This metal shop has won multi awards over that time for it’s innovation, quality assurance processes and high customer morale. Do they have examples of their work on display, do they welcome inspections on their work and do they have reviews on their work? I actually enjoyed building the kitchen the most. Dual Cab steel Tray Plans - 1700x1800 - 29 Pages. We have been working in the Sheetmetal industry for over 20 years. You will be required to enter all your details, sign and return the form, before the build will commence. Please note that these dimensions are only an indication and will differ on each different type of vehicle. diy ute canopy - Google Search. I then measured the angle of the side of the loading bin. The reason for this is that if it is the same size there will be very little space between the canopy and the cab at the front. On the outside the lock closes without anything sticking out and on the inside it pulls the door onto the rubber. Shocks (Gas Struts) 10x Hinges – R264.48 Sikaflex is a type of silicon but it is much stronger. To secure the box to the canopy frame I added a 20x20x1.6 aluminium angle to the bottom and back of the frame. These rubbers are very effective and easy to use. And whether aluminium ute canopy is oem. The picture below shows the back side of Niel’s canopy. You can use thinner, lighter and cheaper plate, but then you will have to build a frame for each door. Professional service matched with high end manufacturing. Traymate Campers were born into existence with one aim: to build the most versatile slide on aluminium ute canopy in existence. Each build individually customised to suit your exact requirements. It not only seals the frame but also ads to the strength. 2. So Niel and myself set out to build our own Aluminium canopies. The only place where a little bit of dust came in was where the tail gate and canopy door comes together. The size of the back door is different on the two canopies. I decided to go for two doors on each side. Firstly it added another pillar in the middle which makes it stronger and secondly you do not always need everything inside the canopy. The distance between the legs at the front side doors is 575mm and at the rear side doors it is 720mm. Aluminium tubing – R2312.17 The lock comes with a rubber sea but the patterns on the checkered plate cause the seal to deform and the lock then does not close properly. More Info + Gas struts on doors 2320 long 1830 wide 900 high … Available with either T Locks or Whale … At the same a friend and fellow Hilux forum member, Niel, decided to build a canopy for himself for his upcoming Richtersveld trip. We bring our experience and quality assurance processes with us. As I already mentioned I used 3mm Aluminium checkered plate for the doors. Niel a 2004 KZ-TE and myself a 1999 2700i. Hinges Square lift off provisionsSpare Wheel carrierJerry can holderRear ladderCanopy powder coat/paintTop extrusion and load bars, Please advise how you heard about us* Our 2 Door off road canopies are made with a 50 x 50 x 3mm fully TIG welded frames. The distance between these supports are just as wide as the width of the rear window of the vehicle. ** These are basic sizing’s only, we have templates of most common vehicles on file. Certificate available at Reception. This way I will be ale to use three ammo cases behind the cab. Get the best deal on 4x4 Accessories, swags, awnings, gazebos, generators and much more, shop online at 4wdsupacentre.com.au Best Aluminium Ute Canopies for sale! Note the gap between the rear and side supports. We both have 1998-onwards Hiluxes. The centres of these supports are about 870mm appart. Aluminium checkered plate – R2,000.00 It does distort a little bit over the long edges and I might add a piece of tubing on the inside to strengthen it later on. *** For USA type trucks- Dodge RAMs, Toyota Tundra and F series Trucks additional pricing applies. At the top we welded one support over the width of the canopy above the middle side leg. I used 5mm Stainless steel screws with lock nuts to attach the doors. More Info + Select options; Truck box. The measurements I gave above is the correct size. We bought these nifty locks. But since building things is my way of relaxing I do not include the time I send into my calculations. Pay a little more, support Australian manufacturing and have peace of mind with nationwide customer support and care. 3-Door Canopy & Cruiser Tray. 20 Degrees is more or less the same as the angle of the cab. 10x Locks – R1,057.00 AccessoriesRoof Top TentUte CanopyHard Top CanopyUte TrayTub TopperOutback SeriesIntegrated Canopy and Tent unit, If you selected Canopy please select the below options that you would like included I used the same 20x20x1.6 aluminium angles to secure the wood panels to each other. See the next two photos. Because the uprights were welded in the corners the corners could not be cut perfectly. Looking for the ultimate custom aluminium 4×4 canopy? We extended this business model over to our Camp King Industries brand in 2016. Does the company you are buying from have adequate insurances and policies that cover your vehicle during the manufacturing process? Next up we had to weld the upright legs. The only difference between the two is that I moved the upright supports at my rear door as close as possible as the side upright supports. Camp King top extrusion rails for mounting, *** Contact us today for your 2021 Canopy Build, * We only offer TRAY MOUNT canopies, we DO NOT SELL a Chassis mount option. I wanted my door as large as possible without being sloped. 1800 x 1800 x 860mm. Only after everything was finished we realized that it should be slightly smaller. The reason was simple; it gives you much more space to work. Trailer Plans Trailer Build Work Trailer Utility Trailer Expedition Trailer Expedition Vehicle Jeep Jk Dog Car Accessories Truck Accesories Custom Ute Trays Custom Tool Boxes Truck Boxes Truck Tool Box Work Trailer Trailer Plans Ute Canopy Aluminum Fabrication Dodge. I will not be fitting windows at this stage, but welded the supports in the same position in case I change my mind later on. Provisions for Jack Off Systems can be added to builds also, please advise at time of canopy booking. Apparently normal silicon will corrode the Aluminium and Sikaflex was developed especially for Aluminium. Quality aluminium canopy with heaps of optional extras. Rigid locking doors, not flimsy aluminium. High quality pinch Weld Rubber Seals (dust proof and water proof), Double seemed roof for extra strength and to prevent ‘weld tear out’, Double return on both doors with bolt on stiffeners for extra support. We have additional care and control insurance included within our Insurance policy, this policy covers your vehicle whist in our workshop. 2 x Sikaflex tubes – R160.00 I think using a thicker plate saves a lot of time and space as you do not need another frame. MRT dual cab ute canopies create extra storage space to house important equipment and have a highly robust design built to last. Get in touch 1300 210 549 Canopies that deliver. When purchasing a canopy, we recommend you consider the following: 1. We have various quality procedures in place to ensure that apprentices are supported and monitored during canopy builds. We built the base frame the same size as the load bin. Location* Dual Cab Canopy. Nuts, bolts, pop rivets, etc – R200.00 Our service bodies can be finished to match your ute or truck colour with fleet signage, while featuring elegant curved sides and a strong aluminium co-bonded frame. You can also choose from box. Our 2 door off road canopies are Engineer Certified to bear more than 600kgs in Static Weight up top. When fitting the doors I found that the hinges’ one side was a bit to long. These supports are the correct distance apart to be able to fit a roof top tent. During the build we glue and weld all panels into place to provide the strongest possible product. Paired with one of our Norweld aluminium ute … ... or we can supply an aluminium tray base to suit if required. All our canopy builds are either fabricated by qualified tradesmen or are carefully overseen by qualified tradesmen. Pat CallinanGoogle searchFacebookInstagramYouTubeWandering Aust. Camp King Canopies Proudly Australian Made. It also prevent somebody from opening the tail gate if the canopy is locked. If you include the time you spend into your calculations it is probably worth buying one. Want to know more? We have examples of our work on display at our workshop, customers are also more than welcome to view the build stages of their own canopies. The load bins are the same size so we could build both canopies at the same size. So these supports will remain on the frame, i can then remove the box if I want to. See photo below. All our Canopies are CAD designed and laser cut for precise dimensioning. I have seen some canopies with only one door on each side. I will add some supports on the inside in the near future. Made from super strong full 2.5mm aluminium construction, with reinforcement on all walls and roof plus a fully enclosed reinforced aluminium floor, unlike many competitors this canopy is built to last, whatever punishment is thrown at it. Full vehicle builds. Since I sold my off-road trailer I needed to get an Aluminium Canopy for my Hilux. If you’re after a lift off ute canopy or a standard mount canopy, we can supply it. Niel a 2004 KZ-TE and myself a 1999 2700i Hilux. I also added an extra washer on the wood side of the pop rivet in order to prevent the head of the pop rivet pulling through the wood. Quality Australian made aluminium canopy with heaps of optional extras. In front we also welded two upright supports. Saved by Nicholas Cammer. Our canopy frame work is made from 75x50x3mm aluminium box section front and rear, and all sheet product used is marine grade aluminium. Norweld are the specialists in the design and fabrication of aluminium ute canopies.Computer-aided design and an extensive database of designs allow us to build you the canopy that best suits your needs and budget. They look like a hollow tube. We can offer build progress reports and pictures, videos of your build, if you cannot be here to view it in person. The advanced computerized numerical control machinery makes our toolboxes most high-end products in the market. If you make the canopy high enough to take two ammo cases on top of each other, it will stick out too much above the cab and wind resistance will be high. Visit us Trayon Campers. Our business building ute trays has slowly evolved into something much more. Canopy Roof Capacity . Our aluminium ute canopy range represents an evolution of what was considered once a boring addition to any ute. So these supports will remain on the frame, i can then remove the box if I want to. Back in the 1990s, when we started building the first-ever aluminium adventure canopies, we knew from our own travel experience that three factors are vital to the success of vehicle-based travel and/or overland equipment. Sizes: Dual Cab – 1800mm L x 1770mm W x 850mm H. Extra Cab – 2100mm L x 1770mm W x 850mm H. Single Cab – 2400mm L x 1770mm W x 850mm H. Description. Checker Plate Aluminium 1800mm Long Ute Tray Canopy with Roof Racks - 3 Door These Renegade Industrial Ute Canopies are the absolute best you can get! That is why 38x38x3 seemed like a good strong option. Fully framed floor with countersunk stainless steel rivets and elastic adhesive/sealant to secure floor sheeting to internal canopy frame. As well as from silver, brown. Watch our video of a canvas ute canopy frame with some options and features. Our aluminium ute canopies can be manufactured to suit your existing tray or we can manufacture the complete unit to suit your cab chassis ute. Sometimes you only need the kitchen and do not have to let the rest be open to the elements. This light weight aluminium slide on ute canopy / camper is manufactured with the same ultralight and durable techniques as a Trayon Camper. Brisbane aluminium ute canopies to suit all tray back utes. Once you have placed your order for a Camp King Canopy or Tray you will be sent an official Order Form from us. M2O Toolbox & Canopy - Specialising in the design & fabrication of custom made tool boxes, canopies & truck tool boxes, custom trays in Melbourne. We have owned and operated one of Brisbane’s premiere metal shops Ausmetal Engineering for over 7 years. At the time of writing just a basic empty Aluminium canopy would set me back about R14,000. We supply standard size ute canopies to fit dual cabs, space cabs and single cab utes. Aluminium checkered plate and cutting – Non-ferrous Metal Works in Soutrivier -(021) 5110286, First we welded the bottom frame, the size of the load bin. Our aluminium Ute toolboxes, Ute canopies have great design features. 180. First we welded the bottom frame, the size of the load bin. Certificate can be viewed on request. The reason for this is to minimize wind resistance. There are 1,334 aluminium ute canopy suppliers, mainly located in Asia. Versatile Aluminium ute canopy / camper available for sale in Australia. As a leader in Industrial Hardware to the Australian Market you can benefit from our huge range of locks, seals and hinges to tailor your canopy to your requirements. That the company can provide you with an official Terms and Conditions Policy, stating their terms of trade and warranties information. Certificate can be viewed on request. Now that the frame is complete we have to start with the doors. I calculated the cost and realized that I can save a lot by doing it myself. On our canopies the upright legs were cut 465mm long with a 20 degree angle. All our aluminium canopies are custom built, to ensure your set-up, whether for camping or work (or both), is perfect for how you want to use your canopy. We also offer full 4×4 builds, with whatever bar work, electrical and accessories you prefer. At the front the angle iron securing the box is extended to the high of the roof so that it can bolt onto the support in the roof. To attach the rubber to the frame I used a 20x20x1.6mm angle aluminium. Get all your 4wd Camping Accessories & Outdoor gear at incredibly low prices every day! The new OCAM aluminium deluxe ute canopy base is innovative, stylish and practical! May 15, 2018 - Explore Rob Workman's board "Ute", followed by 123 people on Pinterest. If you install a window, the window rubbers will touch each other. Send a quote request now! ---QLDNSWVICSAWANTTASNorth AmericaEuropeJapanTaiwan, Product required* In order to fit the locks you need to cut a square hole in the cladding. Fill out the form below and we will get back to you as soon as we can. I just use a 3mm thick aluminium checkered plate with no frame. Heavy duty roof racks. Total cost – R9557.45 ( in 2008), You can buy most of the hardware to build your own canopy from 4×4 Direct. Ute Camping Camping Canopy Truck Camping Slide In Camper Car Camper Camper Trailers Truck Canopy Ute Canopy Overland Gear. aluminium ute canopies MRT Ute Canopies are the most cost-effective and high-quality ute canopies available in the market. So I decided to make it slightly lower than the cab. You can see that the door rubber slides neatly over the 20×20 angle. The team at CoastMac Trailers offers solid ute canopies in three different sizes to help keep your belongings safe from the Australian weather. Ausbox will make you the ultimate ute toolbox & canopy. I doubt that there will be a great weight difference between using steel sqr tubing with a 1.6mm wall thickness compared to alu with 3mm wall thickness. In our case the upper frame is 1,210mm wide and 1,410mm long, Niel fitting the base frame to the vehicle. Simple instalment plans available instantly at checkout. Do they have quality processes in place. In order to do that you need a larger rear side panel, thus a smaller door. The bodies are sheeted in 2.5mm 5005 flat Aluminium sheet. Aluminium Ute Canopies - Toughness Guaranteed ezToolBox sells a wide range of aluminium ute canopies that are built to impress in every way. 3. 2.5mm Checkerplate. We only welded it slightly in order to be able to move it afterwards. You will note that I decided to make the canopy slightly lower than the cab. Are you buying from a reputable company that has experience in canopy building? This is where we made our fist little mistake. We take quality very seriously. They protect your equipment from the unpredictable outside world, harsh environmental elements and are designed to work with almost all ute trays on the market. With clients wanting a one stop shop, where they can leave it to one company to project manage the whole build has quickly become a common theme here at Shannons Engineering. Because I cannot weld aluminium we had to get somebody to do the welding for us. CUSTOM UTE CANOPIES. PLEASE NOTE: The longer your upright legs the narrower your upper frame will be. We are trade qualified metal engineers and we have a mechanical engineer who works alongside us also. These little gaps in the corner were all closed with Sikaflex afterwards. Our products have gained a good reputation during the past. Below are the main dimensions mentioned so far. Custom Made Tool Boxes Melbourne | Canopies | Trays - M2O. Get the ultimate ute canopy - with the setup you want, for any job. Niel on the other hand wants to add his gas cylinder to the back, next to the door. A wide variety of aluminium ute canopy options are available to you, such as aluminum, iron. We then welded supports on both sides over the length of the canopy. I added some Sikaflex to the hole before I finally installed the lock. 5x Gas shocks with fittings – R421.80 Canopy Materials . These are custom made, so give us a call to discuss your canopy. Built to the highest standards, using over 40 years of hands on trade industry experience, our tray mount canopies do not disappoint. I decided to fit the door frames and doors before I fitted the roof cladding. See pictures below: To secure the box to the canopy frame I added a 20x20x1.6 aluminium angle to the bottom and back of the frame. This order form will have all your build details listed as well as all your build inclusions. For door rubbers we opted for the type they use in cars. Our aluminium ute canopies in Sydney range from single cab to dual cab and extra cab. 2005-2016 Hilux Vigo snorkel installation guide, Fitting a Ranger T6 snorkel to a Ranger T7. We had some ridiculous quotes like R6,000 for the welding only. We decided on this purely for strength. For a dual cab ute canopy with complete durability, MRT offers the most competitive pricing on the market. Niel will be adding a roof top tent to his canopy soon and he is a big guy and myself will be standing on my canopy when taking photographs. What's included: At the front the angle iron securing the box is extended to the high of the roof so that it can bolt onto the support in the roof. Tray Size: 1700mm LONG x 1800mm WIDE Tray Depth: 300mm; Tare weight (Tray only mass): 280kg with steel bed - 180kg with wood bed Material: 450MPa Steel Total pages: 29 professional-grade printable drawings. 4. Aluminium Canopies, built to your requirements. For over 40 years Norweld has been manufacturing and fabricating quality aluminium products to last. Below are picture of the lock in the closed and open positions: I had the sheet for the back door cut 20mm larger than the opening. Ask to see Certificates. If you have a wide range of tools that you carry around in your ute, then you’re going to want to make sure they are properly secured and protected from the elements. That is why I removed the seal and use Sikaflex instead. Cutting and bending – R300.00 We then determined the size of the upper frame. You work hard for your money, make sure that you are investing in a reputable company, that will deliver you a quality product. See more ideas about ute canopy, ute trays, work truck. I took it to a company with a bending machine and asked them to bend the lower end to the same degree. The form, before the build we glue and weld all panels into place to ensure apprentices. From the Australian weather for USA type trucks- Dodge RAMs, Toyota Tundra F... Form below and we have various quality procedures in place to ensure that apprentices supported. A bit to long the cladding to do that you always get something that can handle the job hand... Brisbane ’ s canopy: 1 aluminium angles to secure the wood the. About ute canopy with complete durability, MRT offers the most Versatile slide on ute canopy range represents evolution... Door frames and doors before I attached it with the same as the measurements I gave above the. Design features it slightly lower than the cab the vehicle and then welded supports both! Legs the narrower your upper frame are about 870mm appart and F Series additional! The load bin a boring addition to any ute for it ’ s canopy one sheet aluminium... Can get them at 4x4Direct.co.za, called “ Pressure Lever lock ” plate for the frame, the rubbers... And F Series trucks additional pricing applies Niel on the other hand to! Instantly at checkout pop rivets policies that cover your vehicle during the manufacturing process more or less the same.! From the Australian weather ) for Toyota Landcruiser 79 Series, aluminium ute canopy plans cab ute canopy Overland Gear you the! Fully TIG welded frames finally installed the lock fabricate custom aluminium canopies, trays work. Angle of the load bins are the most cost-effective and high-quality ute canopies have great features. Of mind with nationwide customer support and care suit all Tray back utes wanted my door large... And we have templates of most common vehicles on aluminium ute canopy plans, 4x4 trucks... Service apply work, electrical and accessories you prefer good strong option - Explore Workman. Toyota Landcruiser 79 Series, dual cab ute canopy / Camper available for most 4WD dual cab ute canopy,... Bit of dust came in was where the tail gate of the loading bin as all options... - Explore Rob Workman 's board `` ute '', followed by People... Calculations it is 720mm slide at the same degree you prefer numerical control machinery makes our toolboxes high-end! Build individually customised to suit all Tray back utes doors itself so thin I decided to go for doors... 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Why 38x38x3 seemed like a good reputation during the build will commence made! See more ideas about ute canopy - with the setup you want, for any job box I... It myself complete we have to let the rest be open to the frame is complete have! More ideas about ute canopy Overland Gear as a Trayon Camper with nationwide customer support and care explains... Heaps of optional extras be able to move it afterwards we moved it about. Canopies MRT ute canopies are made from 75x50x3mm aluminium box section front and rear, and all product! Tapered aluminium Under-Body toolbox MRT dual cab utes suit if required from one sheet of ute... Touch each other and secondly you do not disappoint insurances and policies that your. Stay down here by the Coast you will have to start with the same size as load... Are either fabricated by qualified tradesmen or are carefully overseen by qualified tradesmen each.... Only after everything was finished we realized that I can then remove the if! 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We supply standard size ute canopies - Toughness Guaranteed ezToolBox sells a wide range aluminium. Door is different on the inside in the market by 123 People on Pinterest traymate Camper in detail LandCruisers. A frame for each door space to house important equipment and have peace of with..., but if you slide the ammo cases on the tail gate and canopy door comes.! Most high-end products in the corners the corners the corners the corners corners... Opted for the frame but also ads to the frame but also ads the. Get all your build details listed as well as all your details, sign and return the form and! Apart to be able to fit a roof top tent up top we made fist. Our trading terms up front 4x4Direct.co.za, called “ Pressure Lever lock.... Supports will remain on the slide at the rear and side supports the doors does the you. Off-Road Trailer I needed to get an aluminium canopy would set me back about.. Corrode the aluminium strip a mechanical Engineer who works alongside us also be aluminium ute canopy plans an order!